Before turning on the cutting tables, we map out the structural details digitally. Whether you come to us with finalized dielines or just an idea, we align your vision first. We convert 2D digital dielines into 3D CAD files, making precision adjustments for folds, enclosures, and material integrity.
The Kongsberg cutting table comes with a wide range of tools to cut all types of materials, including corrugated cardboard, solid board, foam, and even wood. It makes cuts and perforations on a large scale, allowing us to assemble mock prototypes in minutes. Powerful yet precise, the Kongsberg has excellent print-to-cut registration, making it a versatile machine for all types of applications. When we say rapid, we mean it. We have the machines, experience, and personnel to quickly produce 3D packaging prototypes. Rapid prototyping is inherently iterative. It takes more than one version to achieve the desired results. That may sound like more time, but our packaging engineers can adjust dielines instantly. Iterative design also reduces mistakes and flaws, which saves time and money in the future. Companies who skip the rapid prototyping process often need to redesign their packaging and tooling after the product has already gone to market. When the prototype is ready for review, we meet with you and your team to discuss modifications and refinements. No adjustment is too small. We pay close attention to folds, enclosures, and lids to ensure that no space is wasted. These seemingly tiny details affect shipment and protection, but most importantly, the unboxing experience. Once the final prototype is approved, we move onto branding, ISTA-testing, and the golden sample. Rapid prototyping shouldn’t mean waste. As a sustainable packaging design agency, we ensure environmental efficiency is engineered into every sample. We’re proud of our diverse experience. Our packaging engineers, creative strategists, and graphic designers have created packaging prototypes for every type of company, from consumer electronics and home appliances to cannabis packaging and influencer packaging. They’re experts in sustainable design; not only with materials, but developing the most efficient dielines for shipping and protection. Our structural designers are also product designers. They know the principles of good brand packaging design and apply their knowledge to innovate products. Driven by our core belief—packaging is part of the product—they produce prototypes that are logical extensions of your product and brand. Our team collaborates across time zones and supply chains to quickly deliver mock prototypes. If your product requires ISTA testing or other certifications, we can simultaneously produce a prototype in Southeast Asia to streamline validation. Our factories use the same machines and materials to guarantee quality and packaging integrity. It’s a 24-hour cycle we leverage to save you time and money.
Rapid Prototyping for Packaging
Cutting-edge Rapid Prototyping Services
3D Rapid Prototyping Process
Cutting & Folding
Rapid Delivery
Reviewing & Refining
Sustainable Prototyping
Discover Sustainable Packaging
A Team of Packaging Prototype Design Experts